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Author SHA1 Message Date
Gaurav Dubey
5d14080c94
fix(proxy): retry passthrough on transient upstream connection close (#1513)
## Description

`GET /v1/models` (and other buffered passthrough routes) returned an
opaque
HTTP **502** when an OpenAI-compatible upstream closed a pooled
keep-alive
connection mid-response, surfacing
`httpx.RemoteProtocolError: peer closed connection without sending
complete
message body (incomplete chunked read)`. The same upstream answers a
direct
`curl` with 200 because curl opens a fresh connection per call, while
Headroom
reuses pooled keep-alive connections — so the first request issued on a
stale
connection fails even though the upstream is healthy.

The fix makes the buffered passthrough path retry once on a fresh
connection
(exactly what curl does), and return a clear error only if the upstream
is
genuinely sending an incomplete response.

Closes #1112

## Type of Change

- [x] Bug fix (non-breaking change that fixes an issue)
- [ ] New feature (non-breaking change that adds functionality)
- [ ] Breaking change (fix or feature that would cause existing
functionality to change)
- [ ] Documentation update
- [ ] Performance improvement
- [ ] Code refactoring (no functional changes)

## Changes Made

- Add `headroom.proxy.helpers.request_with_transient_retry(client, *,
request_id=None, max_retries=1, **request_kwargs)`: issues a buffered
httpx request and retries on a **fresh connection** when (and only when)
`httpx.RemoteProtocolError` is raised. Every other exception
(`ConnectError`, timeouts, status errors) propagates immediately, so
existing handling is unchanged. Documented as buffered-only (a streamed
response can't be safely replayed once bytes reach the client).
- Route `OpenAIHandlerMixin.handle_passthrough` through the helper, and
add an `except httpx.RemoteProtocolError` arm that returns a clear `502`
with error type `upstream_protocol_error` when the protocol error
persists across the retry (instead of letting the raw error surface as
an opaque/unhandled 502).
- Add `tests/test_proxy_passthrough_transient_retry.py` (helper unit
tests + handler-level tests covering the exact issue path).
- Add a `CHANGELOG.md` entry under `Unreleased → Fixed`.

Scope note: streaming `/v1/responses` is intentionally **out of scope**
for this
change — a streamed response cannot be safely retried after the first
byte has
been delivered to the client. The helper is written reusable so a
streaming-aware follow-up can build on it.

## Testing

- [x] Unit tests pass (`pytest`)
- [x] Linting passes (`ruff check .`)
- [x] Type checking passes (`mypy headroom`)
- [x] New tests added for new functionality
- [x] Manual testing performed

### Test Output

```text
$ ruff check headroom/proxy/helpers.py headroom/proxy/handlers/openai.py tests/test_proxy_passthrough_transient_retry.py
All checks passed!

$ mypy headroom/proxy/helpers.py --ignore-missing-imports
Success: no issues found in 1 source file

$ pytest tests/test_proxy_passthrough_transient_retry.py -q
tests/test_proxy_passthrough_transient_retry.py .......                  [100%]
7 passed in 0.27s

# no regressions in the surrounding passthrough/handler suites:
$ pytest tests/test_proxy_passthrough_transient_retry.py tests/test_proxy_handler_helpers.py \
         tests/test_proxy_byte_faithful_forwarding.py \
         tests/test_proxy/test_compression_failure_action.py tests/test_proxy_copilot_auth_hooks.py -q
80 passed, 1 warning in 6.88s
```

## Real Behavior Proof

Reproduced against a **real local TCP server** (no mocks) that speaks
HTTP/1.1
and, when armed, emits a chunked body then closes the socket **without**
the
terminating `0\r\n\r\n` — the exact condition that makes httpx raise the
`incomplete chunked read` error from this issue.

- Environment: macOS arm64, Python 3.12, httpx 0.28.1 (same httpx major
as the report), real loopback sockets via `asyncio.start_server`.
- Exact command / steps: start the local server; (1) issue a single
buffered request — the pre-fix `handle_passthrough` behaviour; (2) issue
the same request through `request_with_transient_retry` — the fix.
Verbatim: `python repro_1112.py`.
- Observed result: BEFORE the fix a single request raises
`httpx.RemoteProtocolError` ("incomplete chunked read") which
`handle_passthrough` surfaced as an opaque HTTP 502; AFTER the fix the
same request returns **HTTP 200** (the retry opened a fresh connection,
mirroring a direct `curl`). Full terminal output:

```text
upstream listening on http://127.0.0.1:62374/v1/models

BEFORE (single buffered request, pre-fix behaviour):
  raised httpx.RemoteProtocolError: peer closed connection without sending complete message body (incomplete chunked read)
  -> handle_passthrough surfaced this as an opaque HTTP 502

AFTER (request_with_transient_retry, the fix):
  HTTP 200  body={"object":"list","data":[]}
  -> first attempt hit the incomplete chunked read, retry on a
     fresh connection returned 200 (mirrors a direct curl)
```

The log line `Upstream closed connection mid-response (...incomplete
chunked
read); retrying on a fresh connection (attempt 1/1)` fires on the
recovered
request, confirming the retry path is what produced the 200.

- Not tested: real third-party upstreams (LiteLLM/vLLM/etc.) — the local
server reproduces the precise httpx error deterministically; the
streaming `/v1/responses` path is intentionally out of scope (a streamed
response cannot be safely retried after the first byte reaches the
client).

## Review Readiness

- [x] I have performed a self-review
- [x] This PR is ready for human review

## Checklist

- [x] My code follows the project's style guidelines
- [x] I have performed a self-review of my code
- [x] I have commented my code, particularly in hard-to-understand areas
- [x] I have made corresponding changes to the documentation
- [x] My changes generate no new warnings
- [x] I have added tests that prove my fix is effective or that my
feature works
- [x] New and existing unit tests pass locally with my changes
- [x] I have updated the CHANGELOG.md if applicable

## Additional Notes

- No new dependencies (httpx is already a proxy dependency), so no
supply-chain justification is required.
- The retry is deliberately narrow: only `httpx.RemoteProtocolError` is
retried, capped at one retry, so a genuinely-down upstream still fails
fast via the existing `ConnectError`/timeout path.
- "Documentation" checklist item refers to the `CHANGELOG.md` entry; no
user-facing docs pages needed for this internal resilience fix.
2026-07-06 18:35:39 -05:00