mirror of
https://github.com/maziggy/bambuddy.git
synced 2026-08-11 00:30:12 -04:00
fix(spoolbuddy): gate display wake on stable scale reading A noisy load cell that bounced ≥50 g around its midpoint kept the kiosk screen permanently lit. The wake threshold check ran against last_wake_grams which itself advanced to noisy values, so every bounce back across 50 g re-fired display.wake(), keeping the FIFO reader pumping wlopm --on faster than swayidle could trigger wlopm --off. The fix gates wake on the scale's `stable` flag — only readings that have settled within 2 g over a 1 s window count as a real spool placement / removal. Unstable noise can't fire wake and can't advance last_wake_grams, so the next genuine settled change is still measured against the right baseline. Three regression tests pin the contract: noisy ±60 g unstable readings never wake, a settled >50 g jump wakes, a noise burst between two settled readings doesn't poison last_wake_grams.
486 lines
19 KiB
Python
486 lines
19 KiB
Python
#!/usr/bin/env python3
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"""SpoolBuddy daemon — reads NFC tags and scale, pushes events to Bambuddy backend."""
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import asyncio
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import logging
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import os
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import socket
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import subprocess
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import sys
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import time
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from pathlib import Path
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from . import __version__, system_stats
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from .api_client import APIClient
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from .config import Config
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from .display_control import DisplayControl
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from .nfc_reader import NFCReader, NFCState
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from .scale_reader import ScaleReader
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logging.basicConfig(
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level=logging.INFO,
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format="%(asctime)s [%(name)s] %(levelname)s: %(message)s",
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datefmt="%H:%M:%S",
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)
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logger = logging.getLogger("spoolbuddy")
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logging.getLogger("daemon.pn5180").setLevel(logging.DEBUG)
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def _spoolbuddy_env_path() -> Path:
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# installer writes this at <install>/spoolbuddy/.env; allow override for custom setups/tests
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override = os.environ.get("SPOOLBUDDY_ENV_FILE", "").strip()
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if override:
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return Path(override)
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return Path(__file__).resolve().parent.parent / ".env"
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def _set_env_value(path: Path, key: str, value: str):
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lines: list[str] = []
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if path.exists():
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lines = path.read_text(encoding="utf-8").splitlines()
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updated = False
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new_lines: list[str] = []
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for line in lines:
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if line.startswith(f"{key}="):
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new_lines.append(f"{key}={value}")
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updated = True
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else:
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new_lines.append(line)
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if not updated:
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new_lines.append(f"{key}={value}")
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path.parent.mkdir(parents=True, exist_ok=True)
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path.write_text("\n".join(new_lines) + "\n", encoding="utf-8")
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def _get_ip() -> str:
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try:
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s = socket.socket(socket.AF_INET, socket.SOCK_DGRAM)
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s.connect(("8.8.8.8", 80))
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ip = s.getsockname()[0]
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s.close()
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return ip
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except Exception:
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return "unknown"
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SSH_KEY_TAG = "bambuddy-spoolbuddy"
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def _deploy_ssh_key(public_key: str) -> None:
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"""Sync Bambuddy's SSH public key into authorized_keys.
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Replaces any prior key tagged ``bambuddy-spoolbuddy`` so the file always
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reflects Bambuddy's *current* keypair. Without this, every Bambuddy key
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rotation (data dir wipe, container recreate, etc.) leaves a stale entry
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behind and the file grows unbounded.
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"""
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target = public_key.strip()
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home = Path.home()
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ssh_dir = home / ".ssh"
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auth_keys = ssh_dir / "authorized_keys"
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try:
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ssh_dir.mkdir(mode=0o700, exist_ok=True)
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existing_lines: list[str] = []
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if auth_keys.exists():
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existing_lines = auth_keys.read_text().splitlines()
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kept = [line for line in existing_lines if SSH_KEY_TAG not in line]
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new_lines = kept + [target]
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# Already in sync — current key present and no stale Bambuddy entries.
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if existing_lines == new_lines:
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return
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auth_keys.write_text("\n".join(new_lines) + "\n")
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auth_keys.chmod(0o600)
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removed = len(existing_lines) - len(kept)
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if removed:
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logger.info("SSH public key updated in %s (replaced %d stale entries)", auth_keys, removed)
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else:
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logger.info("SSH public key deployed to %s", auth_keys)
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except Exception as e:
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logger.warning("Failed to deploy SSH key: %s", e)
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async def nfc_poll_loop(config: Config, api: APIClient, shared: dict):
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"""Continuous NFC polling loop — runs in asyncio with blocking reads offloaded."""
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display: DisplayControl = shared["display"]
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try:
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while True:
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if shared.get("nfc_scan_paused", False):
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await asyncio.sleep(config.nfc_poll_interval)
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continue
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nfc: NFCReader | None = shared.get("nfc")
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if not nfc or not nfc.ok:
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await asyncio.sleep(config.nfc_poll_interval)
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continue
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event_type, event_data = await asyncio.to_thread(nfc.poll)
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if event_type == "tag_detected":
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display.wake()
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await api.tag_scanned(
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device_id=config.device_id,
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tag_uid=event_data["tag_uid"],
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tray_uuid=event_data.get("tray_uuid"),
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sak=event_data.get("sak"),
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tag_type=event_data.get("tag_type"),
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)
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elif event_type == "tag_removed":
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await api.tag_removed(
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device_id=config.device_id,
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tag_uid=event_data["tag_uid"],
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)
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# Check for pending write command
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pending = shared.get("pending_write")
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if pending and nfc.state == NFCState.TAG_PRESENT:
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if nfc.current_sak in (0x00, 0x04):
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logger.info("Executing pending tag write for spool %d", pending["spool_id"])
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success, msg = await asyncio.to_thread(nfc.write_ntag, pending["ndef_data"])
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await api.write_tag_result(
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device_id=config.device_id,
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spool_id=pending["spool_id"],
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tag_uid=nfc.current_uid or "",
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success=success,
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message=msg,
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)
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shared.pop("pending_write", None)
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else:
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# Fail fast when a non-NTAG is presented during write mode.
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# Without this, UI can appear stuck on "waiting for SpoolBuddy".
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sak = nfc.current_sak
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await api.write_tag_result(
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device_id=config.device_id,
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spool_id=pending["spool_id"],
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tag_uid=nfc.current_uid or "",
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success=False,
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message=f"Incompatible tag type (SAK=0x{sak:02X}). Place an NTAG tag to write.",
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)
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logger.warning(
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"Write aborted for spool %d: incompatible tag type SAK=0x%02X",
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pending["spool_id"],
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sak,
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)
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shared.pop("pending_write", None)
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await asyncio.sleep(config.nfc_poll_interval)
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finally:
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nfc: NFCReader | None = shared.get("nfc")
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if nfc:
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nfc.close()
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async def scale_poll_loop(config: Config, api: APIClient, shared: dict):
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"""Continuous scale reading loop — reads at 100ms, reports at 1s intervals."""
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scale: ScaleReader = shared["scale"]
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display: DisplayControl = shared["display"]
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if not scale.ok:
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logger.warning("Scale not available, skipping scale polling")
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return
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last_report = 0.0
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last_reported_grams: float | None = None
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last_wake_grams: float | None = None
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REPORT_THRESHOLD = 2.0 # Only report if weight changed by more than this (grams)
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WAKE_THRESHOLD = 50.0 # Only wake display on large changes (spool placed/removed, not sensor bounce)
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try:
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while True:
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result = await asyncio.to_thread(scale.read)
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if result is not None:
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grams, stable, raw_adc = result
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now = time.monotonic()
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if now - last_report >= config.scale_report_interval:
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# Only send when weight changed meaningfully
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weight_changed = last_reported_grams is None or abs(grams - last_reported_grams) >= REPORT_THRESHOLD
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if weight_changed:
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# Wake display only on STABLE large weight changes (spool
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# placed/removed). Without the stability gate, a noisy load
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# cell that bounces ≥50g around a midpoint repeatedly trips
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# the threshold AND advances last_wake_grams to the noisy
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# value, so the next bounce back also exceeds the threshold
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# — wake fires every few seconds forever and the kiosk
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# screen never stays blanked. The `stable` flag is True
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# only when readings agree within 2g over a 1s window, so
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# gating on it ensures last_wake_grams only advances to
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# settled values.
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wake_changed = stable and (
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last_wake_grams is None or abs(grams - last_wake_grams) >= WAKE_THRESHOLD
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)
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if wake_changed:
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display.wake()
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last_wake_grams = grams
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await api.scale_reading(
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device_id=config.device_id,
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weight_grams=grams,
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stable=stable,
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raw_adc=raw_adc,
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)
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last_reported_grams = grams
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last_report = now
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await asyncio.sleep(config.scale_read_interval)
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finally:
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scale.close()
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async def heartbeat_loop(config: Config, api: APIClient, start_time: float, shared: dict):
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"""Periodic heartbeat to keep device registered and pick up commands."""
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display: DisplayControl = shared["display"]
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ip = _get_ip()
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while True:
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await asyncio.sleep(config.heartbeat_interval)
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nfc = shared.get("nfc")
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scale = shared.get("scale")
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uptime = int(time.monotonic() - start_time)
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stats = await asyncio.to_thread(system_stats.collect)
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result = await api.heartbeat(
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device_id=config.device_id,
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nfc_ok=nfc.ok if nfc else False,
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scale_ok=scale.ok if scale else False,
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uptime_s=uptime,
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ip_address=ip,
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firmware_version=__version__,
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nfc_reader_type=nfc.reader_type if nfc else None,
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nfc_connection=nfc.connection if nfc else None,
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backend_url=config.backend_url,
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system_stats=stats,
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)
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if result:
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ssh_key = result.get("ssh_public_key")
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if ssh_key:
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_deploy_ssh_key(ssh_key)
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cmd = result.get("pending_command")
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if cmd == "tare":
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scale = shared.get("scale")
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if scale and scale.ok:
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new_offset = await asyncio.to_thread(scale.tare)
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logger.info("Tare executed: offset=%d", new_offset)
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await api.update_tare(config.device_id, new_offset)
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config.tare_offset = new_offset
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else:
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logger.warning("Tare command received but scale not available")
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# Skip calibration sync — this heartbeat response predates the tare
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continue
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elif cmd == "apply_system_config":
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payload = result.get("pending_system_payload") or {}
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backend_url = str(payload.get("backend_url", "")).strip()
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api_key_value = payload.get("api_key")
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api_key = str(api_key_value).strip() if api_key_value is not None else ""
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if not backend_url:
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await api.system_command_result(
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config.device_id,
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"apply_system_config",
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False,
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"Missing backend_url payload",
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)
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continue
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try:
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env_path = _spoolbuddy_env_path()
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await asyncio.to_thread(_set_env_value, env_path, "SPOOLBUDDY_BACKEND_URL", backend_url)
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if api_key:
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await asyncio.to_thread(_set_env_value, env_path, "SPOOLBUDDY_API_KEY", api_key)
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await api.system_command_result(
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config.device_id,
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"apply_system_config",
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True,
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f"Updated {env_path}",
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)
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logger.info("Applied system config update")
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except Exception as e:
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logger.exception("Failed to apply system config")
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await api.system_command_result(
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config.device_id,
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"apply_system_config",
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False,
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str(e),
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)
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continue
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elif cmd in ("run_nfc_diag", "run_scale_diag", "run_read_tag_diag"):
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if cmd == "run_scale_diag":
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diagnostic = "scale"
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script_name = "scale_diag.py"
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elif cmd == "run_read_tag_diag":
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diagnostic = "read_tag"
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script_name = "read_tag.py"
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else:
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diagnostic = "nfc"
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script_name = "pn5180_diag.py"
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script_path = Path(__file__).resolve().parent.parent / "scripts" / script_name
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if diagnostic in ("nfc", "read_tag"):
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logger.info("Pausing NFC continuous scan for diagnostic")
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shared["nfc_scan_paused"] = True
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nfc_for_diag = shared.get("nfc")
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if nfc_for_diag:
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await asyncio.to_thread(nfc_for_diag.close)
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shared["nfc"] = None
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logger.info("Running %s diagnostic via %s", diagnostic, script_path)
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try:
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proc = await asyncio.to_thread(
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subprocess.run,
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[sys.executable, str(script_path)],
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capture_output=True,
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text=True,
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timeout=45,
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)
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output = (proc.stdout or "") + (("\n" + proc.stderr) if proc.stderr else "")
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await api.diagnostic_result(
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config.device_id,
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diagnostic,
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proc.returncode == 0,
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output,
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proc.returncode,
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)
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except subprocess.TimeoutExpired:
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await api.diagnostic_result(
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config.device_id,
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diagnostic,
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False,
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"Diagnostic timed out after 45 seconds",
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-1,
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)
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except Exception as e:
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await api.diagnostic_result(
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config.device_id,
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diagnostic,
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False,
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f"Diagnostic execution failed: {e}",
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-1,
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)
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finally:
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if diagnostic in ("nfc", "read_tag"):
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logger.info("Reinitializing NFC continuous scan after diagnostic")
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shared["nfc"] = NFCReader()
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shared["nfc_scan_paused"] = False
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continue
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elif cmd == "write_tag":
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write_payload = result.get("pending_write_payload")
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if write_payload:
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shared["pending_write"] = {
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"spool_id": write_payload["spool_id"],
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"ndef_data": bytes.fromhex(write_payload["ndef_data_hex"]),
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}
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logger.info("Write tag command received for spool %d", write_payload["spool_id"])
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elif cmd in ("reboot", "shutdown", "restart_daemon", "restart_browser"):
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logger.info("System command received: %s", cmd)
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try:
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await api.system_command_result(config.device_id, cmd, True, f"Executing {cmd}")
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except Exception:
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pass # Best effort — we're about to restart/shutdown anyway
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if cmd == "reboot":
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await asyncio.to_thread(subprocess.run, ["sudo", "reboot"], check=False)
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elif cmd == "shutdown":
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await asyncio.to_thread(subprocess.run, ["sudo", "shutdown", "-h", "now"], check=False)
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elif cmd == "restart_daemon":
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await asyncio.to_thread(
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subprocess.run, ["sudo", "systemctl", "restart", "spoolbuddy.service"], check=False
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)
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elif cmd == "restart_browser":
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await asyncio.to_thread(
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subprocess.run, ["sudo", "systemctl", "restart", "getty@tty1.service"], check=False
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)
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continue
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tare = result.get("tare_offset", config.tare_offset)
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cal = result.get("calibration_factor", config.calibration_factor)
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if tare != config.tare_offset or cal != config.calibration_factor:
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config.tare_offset = tare
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config.calibration_factor = cal
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scale = shared.get("scale")
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if scale:
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scale.update_calibration(tare, cal)
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logger.info("Calibration updated from backend: tare=%d, factor=%.6f", tare, cal)
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# Apply display settings from backend
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brightness = result.get("display_brightness")
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blank_timeout = result.get("display_blank_timeout")
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if brightness is not None:
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display.set_brightness(brightness)
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if blank_timeout is not None:
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display.set_blank_timeout(blank_timeout)
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display.tick()
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async def main():
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config = Config.load()
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logger.info(
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"SpoolBuddy daemon v%s starting (device=%s, backend=%s)", __version__, config.device_id, config.backend_url
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)
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api = APIClient(config.backend_url, config.api_key)
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ip = _get_ip()
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start_time = time.monotonic()
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# Initialize hardware before registration so we can report capabilities
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nfc = NFCReader()
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scale = ScaleReader(
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tare_offset=config.tare_offset,
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calibration_factor=config.calibration_factor,
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)
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display = DisplayControl()
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# Register with backend (retries until success)
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reg = await api.register_device(
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device_id=config.device_id,
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hostname=config.hostname,
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ip_address=ip,
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firmware_version=__version__,
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has_nfc=True,
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has_scale=True,
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tare_offset=config.tare_offset,
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calibration_factor=config.calibration_factor,
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nfc_reader_type=nfc.reader_type,
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nfc_connection=nfc.connection,
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backend_url=config.backend_url,
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has_backlight=display.has_backlight,
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)
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# Use server-side calibration if available
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if reg:
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config.tare_offset = reg.get("tare_offset", config.tare_offset)
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config.calibration_factor = reg.get("calibration_factor", config.calibration_factor)
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scale.update_calibration(config.tare_offset, config.calibration_factor)
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# Auto-deploy Bambuddy's SSH public key for remote updates
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ssh_key = reg.get("ssh_public_key")
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if ssh_key:
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_deploy_ssh_key(ssh_key)
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logger.info("Device registered, starting poll loops")
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shared: dict = {"nfc": nfc, "scale": scale, "display": display, "nfc_scan_paused": False}
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try:
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await asyncio.gather(
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nfc_poll_loop(config, api, shared),
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scale_poll_loop(config, api, shared),
|
|
heartbeat_loop(config, api, start_time, shared),
|
|
)
|
|
except KeyboardInterrupt:
|
|
logger.info("Shutting down")
|
|
finally:
|
|
await api.close()
|
|
|
|
|
|
if __name__ == "__main__":
|
|
asyncio.run(main())
|